Tag Archives: booster compressor

China supplier CHINAMFG 24 Hours Online Service Oxygen Nitrogen Booster Compressor with Air Cooling mini air compressor

Product Description

Product Parameters

   

Product Name

Oil Free Gas Compressor

Power Range

<55KW

Model No.

GWX- 3/5/10/20/40/60/80/CUSTOMIZED

Cooling Method

Air-cooled Or Water-cooled

Speed Range

300-600r/min

Compression Stages

Level 3-4

Exhaust Pressure Range

≤25.0Mpa

Inspiratory Pressure Range

0-0.6Mpa

 

Scope of supply (Note: Final design shall prevail)

The compressor includes oxygen pressure gauge (with certificate), oil pressure gauge (with certificate), safety valve (with certificate), electrical instrument control cabinet (with information), cooling pipeline and flywheel, etc.

Complete sets of spare parts and random tools.

Complete set of anchor screws (including motor anchor screws)

The complete set of electrical equipment supplied with the compressor includes the electric control box of the electric motor and the oxygen compressor, the electric pulley of the electric motor, the V-belt, the safety cover, the bottom rail of the electric motor, etc.

Technical documents and relevant drawings and packing list.

User-supplied materials include

Power, control cables and wires used for oxygen compressor installation, pressure gauge connection φ6×1 copper pipe

Water pipes, pipe fittings, shut-off valves for drainage systems

Connected to the first-stage intake pipe and the last-stage terminal discharge pipe, as well as the valves of the intake and exhaust pipes connected to the oxygen compressor


Gas Cylinder Filling Station

The gas plant consists of screw type air compressor, gas booster, air buffer tank, refrigerated dryer, filtration equipment, gas buffer tank, gas generation equipment, gas regulator, filling manifold,etc.

Step 1: Connecting A&B from the flange of the air compressor to the flange of the refrigerated dryer,using this black DN50 high pressure tube for connection.

Step 2: Connecting C&D from the gas generation machine to the gas compressor booster, using this black DN50 high pressure tube for connection.

Step 3: Connecting F from the gas booster to the filling manifold, using this black DN50 high pressure tube for connection.

Step 4: The filling manifold connect to gas cylinders.

The following points should be noted during installation:

1. The connection between each equipment needs to be sealed!
2. Gaskets and screws need to be tightened!
3. Do not have air leakage phenomenon!

1. Full Experience: 20+ Years Manufacturing and Exporting Experience in ASU Field.

2. Production Capability: 100+ PSA Oxygen Plant Be Sold Per Month.
3. Workshop Area: Our Factory Located in Xihu (West Lake) Dis. District, HangZhou, China, With 14000+ Square Meters, With 6 Production Lines,
With 60 Labors, With 3 Quality Inspectors, With 5 Excellent Engineers.
4. Sales HQ Area: Our International trade depart With 25 Professional salesmen; With 1500+ Square CHINAMFG Area;
5. After-sales Service: Online Technology Support & Video Meeting Support & Dispatch Engineer Support
6. Warranty: 1 Year Guaranty Period, 1 Year Spare Parts With Factory Cost
8. Our Advantage: Nice Quality! Nice Price! Nice Service!

Q1: Are you a trading company or manufacturer?

A: Firstly. we are a manufacturer, we have our own factory and engineers. 
Secondly, we have our own international trade teams to provide services for you.
Thirdly, we provide the lifetime technology support and the best after-sale service.
 

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
B. 30% T/T in advance and Irrevocable L/C at Sight.
C. Accept negotiation.

Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased.
3Nm3/h-20Nm3/h Booster compressor whose delivery time is 15-20 days.
20Nm3/h-60Nm3/h Booster compressor whose delivery time is 25-30days.
Over 60Nm3/h and customized capacity whose delivery time following the design. 
 

Q4: What is your product quality assurance policy?
A: We offer a warranty period of 1 year, free lifetime technology support.
B. Supporting third-part to have a inspection, also provide SGS, TUV certificated.
C. Accept negotiation.
 

Q5: Do you offer OEM/ODM service?

A: Yes.
 

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

/* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

air compressorsair compressors
editor by lmc 2025-02-24

China wholesaler Bw High Level of Automation All Oil Free Booster Air Compressor with Faster Delivery mini air compressor

Product Description

Product Name Oil-Free Booster Compressor
Model No BW-3/5/10/15/20/30…
Inlet Pressure 0.4Mpa( G )
Exhaust Pressure 150/200Mpa( G )
Type High Pressure Oil Free
Accessories Filling Manifold, Piston ring, Etc

If you have compressor inquiry please tell us follows information when you send inquiry:

*Compressor working medium: If single gas ,how many purity ? if mixed gas , what’s gas content lit ?

*Suction pressure(gauge pressure):_____bar

*Exhaust pressure(gauge pressure):_____bar

*Flow rate per hour for compressor: _____Nm³/h

Compressor gas suction temperature:_____ºC

Compressor working hours per day :_____hours

Compressor working site altitude :_____m

Environment temperature : _____ºC

Has cooling water in the site or not ?______

Voltage and frequency for 3 phase :____________

Do not has water vapor or H2S in the gas ?______

Application for compressor?__________

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1year
Warranty: 1year
Product Name: Oxygen,Nitrogen Compressor
Gas Type: Oxygen,Nitrogen,Special Gas
Cooling Method: Air Cooling Water Cooling
Application: Filling Cylinder
Customization:
Available

|

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China wholesaler Bw High Level of Automation All Oil Free Booster Air Compressor with Faster Delivery   mini air compressorChina wholesaler Bw High Level of Automation All Oil Free Booster Air Compressor with Faster Delivery   mini air compressor
editor by CX 2024-02-09

China supplier CHINAMFG 200 Bar High Pressure N2 O2 Gas Piston Air Booster Compressor with Great quality

Product Description

NUZHUO 200 Bar High Pressure N2 Co2 O2 Gas Piston Air Booster Compressor
1.Totally 100% oil free,no need oil

2.Suitable for oxygen,hydrogen,nitrogen,helium,argon,cng and special gas

3.No pollution ,keep same purity to inlet gas

4.Reliable and top quality,comparable with usa rix brand.

5.Top cost performance,low maintenance cost and easy to be operational, only need to be change piston ring

6.4000 hours piston ring working life,1500-2000 hours working life for final stage ring

Product Description

 

Product Name

Oil Free Gas Compressor

Power Range

<55KW

Model No.

GWX- 5/10/20/40/60/80/CUSTOMIZED

Cooling Method

Air-cooled or Water-cooled

Speed Range

300-600r/min

Compression Stages

Level 3-4

Exhaust Pressure Range

≤25.0Mpa

Inspiratory Pressure Range

0-0.6Mpa

Technical features

 

The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features

Detailed Photos

Deliver Goods

Certifications

 

 

Company Profile

FAQ

Q1: Are you a trading company or manufacturer?

A:We are a manufacturer.

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased, normally 5 to 10 working days.

Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.

Q5: Do you offer OEM/ODM service?

A: Yes.

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support
Warranty: 1year
Lubrication Style: Oil-less
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China supplier CHINAMFG 200 Bar High Pressure N2 O2 Gas Piston Air Booster Compressor   with Great qualityChina supplier CHINAMFG 200 Bar High Pressure N2 O2 Gas Piston Air Booster Compressor   with Great quality
editor by CX 2023-12-23

China high quality Belt Driven Booster Piston High Pressure Air Compressor 400bar with Hot selling

Product Description

Diaphragm Compressor 100% purity no leakage Oil-free Helium Gas Booster Compressor 

The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas

Advantages of Diaphragm compressor:
1.  Oil-free compression due to the hermetic separation between gas and oil chamber.
2.  Abrasion-free compression due to static seals in the gas stream
3.  Automatic shutdown in case of a diaphragm failure prevents damage
4.  High Compression Ratios-Discharge pressure up to 1000bar.
5.  Contamination Free Compression
6.  Corrosion Resistance
7.  High Reliability

As a displacement compressor with special,diaphragm compressor is characterized by large compression ratio,good sealing performace,and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity,rare and precious,flammable and explosive,toxic and hazardous,corrosive and high pressure gases.
Keepwin diaphragm compressors consist of 4 types that are Z,V,L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense,scientific research,petrochemical,nuclear power,parmaceutical,food-stuff and gas separation.

Helium compressors are widely used in Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry.
It is mainly used in Vacuum Systems for Evaporation, Sputtering and Ion Implantation of Semiconductor front-end process equipment, and also has a wide range of applications in Astronomy, Aerospace, Medical and other fields. 

Inquiry to us!

Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

Technical Paramter of Oil Free Diaphragm Compressor

GZ type Diaphragm Compressor Technical Parameters
No. Model F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 G2V-10/8-160 10 0.8 16 5.5 400 1550*900*1050 0.8 380
2 G2V-5/3.5~150 5 0.35 15 5.5 400 1550*900*1050 0.8 380
3 G2V-10/4~320 10 0.4 32 5.5 430 1650*850*1250 0.8 380
4 G3V-240/5~12 240 0.5 1.2 18.5 400 1860*1200*1585 2 380
5 G3V-1200/75~83 1200 7.5 8.3 18.5 400 1780*1050*1750 1.8 380
6 G3V-80/13~150 80 1~1.5 15 22 330 2400*1350*1465 2.1 380
7 G3V-30/5~315 30 0.5 31.5 15 400 2571*955*1455 1.8 380
8 G3V-80/7~150 80 0.7 15 22 400 2302*1385*1444 2.5 380
9 G2V-25/6~150 25 0.6 15 7.5 400 1500*775*1075 0.8 380
10 G2.5V-10/160 10 Normal 16 7.5 400 1650*1571*1400 0.95 380
11 G2.5V-20/1~160 20 0.1 16 11 400 1650*1571*1400 0.95 380
12 G2.5V-16/2.5~160 16 0.25 16 7.5 400 1650*1571*1400 0.95 380
13 G3V-100/24~125 100 2.4 12.5 22 400 2160*1250*1500 1.8 380
14 G4V-220/99-349 220 7.0~25 34.9 37 400 2492*1840*1610 3.2 380
15 G2Z-45/150~350 45 10~20 35 7.5 400 1610*790*1380 0.55 380
16 G2Z-5/30~400 5 3 40 5.5 400 1560*790*1470 0.55 380
17 G2.5Z-30/32~170 30 3.2 17 7.5 400 1550*650*1530 0.7 380
18 G3Z-600/75~83 600 7.5 8.3 11 400 1780*1050*1750 1.3 380
19 G3Z-85/100~350 85 5~25 35 18.5 400 1900*1240*1760 1.6 380
20 G3Z-150/150~350 150 15 35 18.5 400 1780*1050*1750 1.8 380
21 G2.5Z-40/7~30 40 0.7 3 7.5 400 1653*1372*1470 0.9 380
22 G2.5Z-100/20~35 100 2 3.5 5.5 400 1330*750*1530 0.9 380
23 GV3-110/8~150 110 0.8 15 30 400 2370*1458*1630 3 380
24 G3V-150/3.5~30 150 0.35~0.55 3 30 400 2543*1835*2036 3.21 380
25 G3V-60/0.38~9.3 60 0.038 0.93 15 400 2030*1520*1750 72 380

Main technical data

Cylinder 
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.) 

Pressure Regulating Valve 
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa. 

Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.

Oil Pressure Measuring Device 
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.   

Oil pipes 
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated. 
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.

FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!

 

Lubrication Style: Oil-free
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Structure Type: Closed Type
Compress Level: Single-Stage
Samples:
US$ 18888/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China high quality Belt Driven Booster Piston High Pressure Air Compressor 400bar   with Hot sellingChina high quality Belt Driven Booster Piston High Pressure Air Compressor 400bar   with Hot selling
editor by CX 2023-10-25