Product Description
Product Description
Product Parameters
| Description of goods | |||
| Item
7.5KW |
Model
DHYC- 10A |
Specification Working Pressure 8BAR |
|
| Motor power | 7.5KW | ||
| Electricity supply | 380v /50hz/3PH | ||
| Air capacity | 1200L/min | ||
| Power source | AC power | ||
| Lubrication Style | Lubricated | ||
| Compress stage | Single stage | ||
| Cooling type | Wind cooling | ||
| Noise level | 68db | ||
| Size(L*W*H) | 840*430*900mm | ||
| Weight | 130kg | ||
|
Freeze Air Dryer |
DH- 10AC |
||
| Air capacity | 1500L/min | ||
| Working pressure | 1.0Mpa | ||
| Motor power | 600w | ||
| Electricity supply | 220V/50HZ/1PH | ||
| Cooling type | Wind cooling | ||
| Inlet Tem. | 80C | ||
| Environment tem. | 0~45C | ||
| Size(L*W*H) | 730*420*680mm | ||
| Weight | 50kg | ||
|
Air Tank |
300L |
Air capacity | 300L |
| Working pressure | 0.8Mpa | ||
| Material | carbon steel | ||
| Size(High*Inner diameter) |
1550*550mm | ||
| Weight | 70kg | ||
| Precision filter | DH-015 | Using life | |
| Drainer | NP168 | Automatic drainage | |
Our Advantages
High Quality Motor
Efficient design ensures an ultra long service life of the motor. Fully enclosed motors can be used even under harsh conditions, and are equipped with phase sequence protection as standard to prevent reverse rotation.
Dry and Pure Air after Five level Filtration
Adopting high efficiency refrigerated desiccant and 5-level high efficiency precision filter, the pressure dew point is as low as 2-5 °C, the gas oil content is as low as 0.001 PPM, and the particle filtration accuracy reaches 0.01 um, ensuring that pure and dry compressed air is obtained to protect the lens from contamination.
Integrated Air Compressor Design
The integrated air compressor design is compact and saves space. After the integrated system of gas, the air index has
significantly increased, which can meet the needs of various companies’ processes and is very convenient to use.
Configuration
Portable / Stationary, We support customized services, and our commitment to quality and innovation enables us to provide diverse products to meet the specific needs of various industries.
Certifications
Company Profile
FAQ
Q1: Why Choose us?
A: Our products are all qualified by CE & ISO 9001. Our company introduces the advanced technology of German screw machine, adhering to the German industrial design concept and rigorous manufacturing process, specializing in CHINAMFG design, production and sales enterprises. We have 10 years exporting experience, which has helped us win more than 50 loyal foreign agents. We warmly welcome your small trial order for quality or market test.
Q2: Can you do OEM and ODM?
A: Yes, OEM and ODM are both available for us. With the requirements customization of the material, colors, style, the basic quantities will be advised after we discussed together.
Q3: Which shipping way can you provide?
A: We can provide shipping by sea, by air , by express and etc. according to customer requirements.
Q4: How to place order?
A: When you are ready to order, please contact us for confirm the suitable solution & plan & model. What cannot be ignored is you should provide a copy purchase order to ensure that your order is processed properly.
Q5: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2.Prepare and Well-trained engineers available to overseas service within 1 year.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2024-01-22
China Hot selling Air Dryer / Combined Air Dryer / Air Cooled Refrigerated Combined Air Dryer Compressor for Sale best air compressor
Product Description
Air Dryer / Combined air dryer / Air cooled refrigerated combined air dryer compressor for sale
Detailed Photos
(1) Air-cooled combined dryer
Technological Process of the Combined Low Dew Point Compressed Air Dryer
| Symbol | Name | Symbol | Name |
| 1 | Refrigerant Compressor | 15 | Air Pressure Gauge |
| 2 | Oil Separator | 16 | Heat Exchanger |
| 3 | Condenser | 17 | Pressure Relief Valve |
| 4 | Dryer Filter | 18,19 | Check Valve |
| 5 | Sight Lens | 20,21 | Check Valve(Heat Type) |
| 6 | Bulge Thermal Expansion Valve | 22,23,24,25 | Pneumatic Valve |
| 7 | Hot Gas Bypass Valve | 26,29,30,33 | Diffuser |
| 8 | Vaporizer | 27,31 | Air Pressure Gauge |
| 9 | Humidity Sensor | 28,32 | Adsorption Vessel |
| 10 | Evaporator | 34,35,36,37 | Pilot Solenoid Valve |
| 11 | Refrigerant Low Pressure Gauge |
38 | Muffler |
| 12 | Refrigerant Low Pressure Gauge |
39 | Flow Regulating Valve(Heatless Type) |
| 13 | High and Low Pressure Controller | 40 | Throttling Orifice Plate(Heat Type) |
| 14 | Gas Liquid Separator | 41 | Electical Heater(Heat Type) |
General Introduction:
Commonly, there are 2 kinds of compressed air dryer: refrigerated compressed air dryer and regeneration adsorption one. The refrigerated compressed air dryer is quite energy-saving without any air loss, While it is limited by the dew point temperature. The regeneration adsorption compressed air dryer can reach a quiet low dew point, but it has the shortcoming of big air loss and high energy consumption.
The CHINAMFG combined low dew point compressed air dryer takes the maximum advantages of the above 2 kinds of dryers through reasonable pipeline connection and capacity matching, which ensure its economic operation and high quality of low dew point finished air.
Operating Principle:
Firstly, the hot and wet compressed air from the compressor is heat exchange with dried cold compressed air in the heat exchanger. Then it will be cooled down to about 2ºC by evaporator. Under this pressure dew point, the majority of vapor water in the compressed air is eliminated and discharged. After these processes, the low temperature air goes into the heat exchanger to cool the high wet compressed air, at the same time, itself temperature goes up in order to prevent the condensation of dew on the surface of pipelines. Last, low moisture compressed air dryer goes into the adsorption vessel to be further dried in order to get the good dew point.
(2) Water-Cooled Combined Type Air Dryer
Working condition and technical data
Maximum inlet air temperature:45ºC
Ambient temperature range:5-50ºC
Pressure range:0.6-1.0Mpa
Pressure dew point:-20ºC ~ -40ºC
Regeneration gas consumption:3-5%
Cooling mode: water cooling (industrial circulating cooling water)
Cooling water pressure range: 0.2-0.4mpa
Maximum cooling water inlet temperature: 38 ºC
Intake oil content: ≤ 0.1ppm
Power supply: 6-12nm 3 / min: AC 220 V / 50 Hz
15nm3 / min and above: AC 380V / 220V / 50Hz
Cycle: T = 40 (min)
Refrigerant: R22 (R407C / R134a optional)
Design condition: inlet temperature: 38 ºC
Ambient temperature: 38 ºC
Working pressure: 0.7MPa
Cooling water inlet temperature: 32 ºC
Pressure loss: ≤ 5% of design pressure
Note: the water-cooled equipment above 80 cubic CHINAMFG are split bare machines. Other special requirements are welcome to customize.
Product features
- Low dew point:The combined low dew point dryer can reach very low pressure dew point, which can reach below – 40 ºC in general, and – 70 ºC at least according to different user requirements;
- Low energy consumption: the regeneration gas consumption of combined low dew point dryer is only 3% – 5%, which greatly saves the compressed air consumption;
- It can provide compressed air with different dew points for different air consumption points;
- All the operation switches and display instruments of the combined low dew point compressed air dryer are concentrated on the panel of the box plate. The refrigeration type compressed air dryer and the adsorption regeneration compressed air dryer can operate independently or simultaneously with cold and suction according to the customer’s needs;
- The gas-liquid separator adopts the patented three-stage separation mode: direct collision separation + low-speed centrifugal separation + stainless steel wire mesh demisting separation. 99.9% of liquid water is separated from the cooled compressed air. The second evaporation of textile moisture can ensure the low dew point quality of finished gas.
- High quality switching valve, stable and reliable, can ensure the integrity of the working process and prolong the working life of components.
- The refrigeration compressor adopts CHINAMFG of Denmark, CHINAMFG of ZheJiang , CHINAMFG of Japan, CHINAMFG of Germany, CHINAMFG of Germany, CHINAMFG of France and other companies of fully closed or semi closed refrigeration compressor, which has stable operation, low noise, high cop, reliable performance and long power saving life;
Product Parameters
(1) Air-Cooled Combined Type Air Dryer specification
|
Model |
Air capacity (Nm3/min) |
Desiccant weight(kg) | Air connector dia | Refrigerant power (HP) |
Air flow (Nm3/h) |
Fan power(W) | Voltage (V) |
Dryer Net Weight (kg) |
Length(mm) | Wideth(mm) | Height(mm) |
| SDZF-1 | 1.2 | 25 | G1″ | 1/2 | 745 | 1×50 | 220 | 400 | 1080 | 850 | 1460 |
| SDZF-2 | 2.5 | 40 | G1″ | 1/2 | 745 | 1×50 | 220 | 440 | 1100 | 900 | 2050 |
| SDZF-3 | 3.6 | 60 | G1″ | 3/4 | 1330 | 1×100 | 220 | 460 | 1200 | 1000 | 1808 |
| SDZF-4.5 | 5 | 85 | G1 1/2″ | 1 | 2670 | 1×135 | 220 | 660 | 1290 | 1030 | 2263 |
| SDZF-6 | 6.8 | 105 | G1 1/2″ | 1.5 | 4500 | 1×230 | 220 | 775 | 1500 | 1105 | 1931 |
| SDZF-8 | 8.5 | 150 | G2″ | 2 | 5340 | 2×135 | 220 | 970 | 1500 | 1240 | 2016 |
| SDZF-10 | 10.9 | 185 | G2″ | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZF-12 | 12.8 | 185 | G2″ | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZF-15 | 16 | 310 | DN65 | 3 | 7600 | 2×190 | 380/220 | 1700 | 1960 | 1450 | 2342 |
| SDZF-20 | 22 | 395 | DN65 | 4 | 7600 | 2×190 | 380/220 | 1800 | 1980 | 1600 | 2408 |
| SDZF-25 | 26.8 | 492 | DN80 | 5 | 9000 | 2×230 | 380/220 | 2100 | 2270 | 1700 | 2460 |
| SDZF-30 | 32 | 600 | DN80 | 6 | 9000 | 2×230 | 380/220 | 2300 | 2420 | 1780 | 2506 |
| SDZF-40 | 43.5 | 725 | DN100 | 7 | 12500 | 2×420 | 380/220 | 2700 | 2100 | 2340 | 2673 |
| SDZF-50 | 53 | 855 | DN100 | 10 | 13500 | 3×230 | 380/220 | 2900 | 2100 | 2390 | 2687 |
| SDZF-60 | 67 | 1005 | DN125 | 12 | 18750 | 3×420 | 380/220 | 3350 | 2250 | 2600 | 2814 |
| SDZF-80 | 90 | 1335 | DN125 | 13.3 | 25000 | 4×420 | 380/220 | 4200 | 2640 | 2600 | 2866 |
Note:Design conditions: working pressure: 7bar, inlet temperature: 38ºC, pressure dew point: -20ºC
(2) Water-Cooled Combined Type Air Dryer
Product specifications
| model | Air capacity (Nm3/min) |
Weight of desiccant(kg) | Air nozzle diameter | Diameter of cooling water pipe | Cooling power (HP) |
Cooling water flow (Nm3/h) |
Voltage (V) |
Equipment weight (kg) |
L(mm) | W(mm) | H(mm) |
| SDZW-6 | 6.8 | 105 | G1 1/2″ | R1″ | 1.5 | 1.2 | 220 | 760 | 1500 | 1160 | 1940 |
| SDZW-8 | 8.5 | 150 | G2″ | R1″ | 2 | 1.2 | 220 | 960 | 1500 | 1100 | 2016 |
| SDZW-10 | 10.9 | 185 | G2″ | R1″ | 2.5 | 1.6 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZW-12 | 12.8 | 185 | G2″ | R1″ | 2.5 | 1.8 | 220 | 1150 | 1500 | 1240 | 2316 |
| SDZW-15 | 16 | 275 | DN65 | R1″ | 3 | 2 | 380/220 | 1660 | 1960 | 1450 | 2196 |
| SDZW-20 | 22 | 395 | DN65 | R1 1/2″ | 4 | 3 | 380/220 | 1740 | 1970 | 1600 | 2475 |
| SDZW-25 | 26.8 | 495 | DN80 | R1 1/2″ | 5 | 3.6 | 380/220 | 2075 | 2030 | 1630 | 2505 |
| SDZW-30 | 32 | 605 | DN80 | R1 1/2″ | 6 | 4.6 | 380/220 | 2200 | 2240 | 1840 | 2519 |
| SDZW-40 | 43.5 | 725 | DN100 | R1 1/2″ | 7 | 5.6 | 380/220 | 2784 | 2360 | 1900 | 2637 |
| SDZW-50 | 53 | 860 | DN100 | R1 1/2″ | 10 | 7.2 | 380/220 | 3144 | 2400 | 2000 | 2638 |
| SDZW-60 | 67 | 1005 | DN125 | R1 1/2″ | 12 | 9.2 | 380/220 | 3361 | 2540 | 2100 | 2719 |
| SDZW-80 | 90 | 1335 | DN125 | R1 1/2″ | 13.3 | 10.8 | 380/220 | 4500 | 2640 | 2450 | 2818 |
| SDZW-100 | 110 | 2155 | DN150 | R1 1/2″ | 20 | 12.4 | 380/220 | 6550 | 2680 | 2670 | 2985 |
| SDZW-120 | 130 | 2650 | DN150 | R2″ | 25 | 14.6 | 380/220 | 7810 | 2820 | 2800 | 3041 |
| SDZW-150 | 160 | 3205 | DN200 | R2″ | 25 | 16.2 | 380/220 | 8500 | 3290 | 3130 | 3190 |
| SDZW-200 | 210 | 3825 | DN200 | R2 1/2″ | 40 | 18.6 | 380/220 | 9600 | 3350 | 3375 | 3309 |
| SDZW-250 | 260 | 5260 | DN250 | R2 1/2″ | 60 | 24.4 | 380/220 | Detailed parameters and consultation with manufacturers | |||
| SDZW-300 | 315 | 6160 | DN250 | R3″ | 70 | 30.5 | 380/220 | Detailed parameters and consultation with manufacturers | |||
Optional Accessories
- Micro heat type
- Dew point display
- Dew point energy saving control
- Special voltage
- Environmental refrigerant
- – 70 ºC dew point
- Not limited to this
Company Profile
Certifications
Packaging & Shipping
FAQ
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| After-sales Service: | Ok |
|---|---|
| Warranty: | 1 Year |
| Flow: | Cross Flow |
| Material Status: | Bulk |
| Drying Medium: | Air |
| Structure: | All Kinds |
| Samples: |
US$ 1000/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-12-25
China high quality 7.5kw 10HP 39cfm Combined Screw Air Compressor with Air Tank and Dryer lowes air compressor
Product Description
7.5kw 39cfm Combined Screw Air Compressor With Air Tank And Dryer
Our products are widely used in power generation, semiconductor, shipbuilding, oil field, rubber, food, pharmacy, package, electronic, communication, cement, glasses, chemical, textile, papermaking, gas, and oil refining, etc.
Features Of Tank Mounted Screw Air Compressor
How can a compressed air system help you increase profitability? The answer is really pretty simple: by ensuring that you achieve the highest productivity in your shop while reducing the total cost of ownership to the absolute lowest levels.
Exceptional Value
1. Ultimate Reliability
• AirHorse is so confident in the performance of these compressors, that we offer a choice of extended warranty packages designed to provide you with maximum operating security.
• Smart integration eliminates leaks and pressure drops, ensuring maximum reliability.
2. Ultimate Efficiency
• Delivers more air for less horsepower, saving thousands of dollars per year on energy
• Eliminates wasteful unloaded running by cycling the compressor on/off .
3. Ultimate Flexibility
• With a simplified, easy to maintain structure and with long life components, a trouble-free operation is provided
Compact machine design provides minimum working space
Smart Integration
1. A Revolutionary Advancement
Going far beyond combining the compressor, dryer and filters in 1 package, smart integration also:
• Eliminates vulnerable interconnecting piping
• Minimizes pressure losses and drops
• Integrates the compressor, dryer and filter into an energy-reducing, optimized system
• Incorporates the entire supply-side system into 1 whisper-quiet package, enabling installation virtually anywhere
• Provides generous space to promote cooling and to allow unobstructed service
2. Dry and Clean Compressed Air
The Right Air Quality to Do the Job
• All Total Air System packages come fully equipped with an integral, energy-saving air treatment center including a high-performance air dryer and filtration pack to remove water, oil and particles from the air stream.
• All components are perfectly matched to deliver the right air quality to increase air-powered tool and system equipment life.
3. High-efficiency Components
Setting the Standard in System Design
The Total Air System incorporates only the highest quality components to ensure that both system efficiency and productivity are maximized– a high-efficiency compressor room without the hassle, complexity and costs of the traditional compressor room. Total Air System packages come fully equipped with:
• A high-efficiency rotary screw air compressor
• An energy-saving cycling refrigerated air dryer
• A high-efficiency coalescing filter
• A high-efficiency particulate filter
• An integral air receiver storage tank
• Integrated compressor and dryer controls
• Low pressure drop piping
4 Life time benefits
(Benefits are virtually endless )
• Plug-and-play simplicity–eliminates the leading causes of failure in air systems: incorrect sizing and installation
• Virtually no install costs–eliminates 80% of install time, material and costs
• Integral packaging saves valuable floor space for other uses.
• Lifetime power savings through highly efficient components
• Increased productivity through better air quality-Eliminates water and corrosion resulting in extended tool and equipment life
| AirHorse Screw Air Compressor (with tank and dryer) | |||||||||||
| Model | Motor power | Free air deliver | Discharge pressure | Noise level | Lubricant oil | Tank volume | Electricity | Weight | Size | ||
| (KW) | (HP) | (m3/min) | CFM | (MPa) | (dB) | (L) | (L) | (V/ph/Hz) | (KG) | (mm) | |
| SY-7 | 5.5 | 7.5 | 0.85 | 30 | 0.7 | 53-57 | 5.4 | 300 | 380/3/50 | 415 | 1900*720*1470 |
| 0.75 | 27 | 0.8 | |||||||||
| SY-10 | 7.5 | 10 | 1.20 | 42 | 0.7 | 63-67 | 5.4 | 300 | 380/3/50 | 420 | 1900*720*1470 |
| 1.10 | 39 | 0.8 | |||||||||
| 0.90 | 32 | 1.0 | |||||||||
| SY-15 | 11 | 15 | 1.60 | 57 | 0.7 | 63-67 | 7 | 300 | 380/3/50 | 465 | 1900*720*1600 |
| 1.50 | 53 | 0.8 | |||||||||
| 1.30 | 46 | 1.0 | |||||||||
| SY-20 | 15 | 20 | 2.50 | 88 | 0.7 | 63-67 | 8 | 300 | 380/3/50 | 510 | 1900*720*1600 |
| 2.30 | 81 | 0.8 | |||||||||
| 2.10 | 74 | 1.0 | |||||||||
Product display
Our Service
After-sale Service
• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.
• Over board engineer service is available.
Special Customized Service
1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.
Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.
FAQ
Q1: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q3: What about product package?
A5: We pack our products strictly with standard seaworthy case.
Q4: Can they be customized?
A6: Yes, of course. The voltage can be customized according to your equirement.
Q5: Which payment term can you accept?
A7: 50% T/T in advanced, 50% T/T before delivery.
Q6: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 25-30 days.
Q7: Can you accept OEM orders?
A9: Yes, with professional design team, OEM orders are highly welcome.
Q8: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Type: | Screw |
| Performance: | Low Noise |
| Drive Mode: | Electric |
| Power Source: | Diesel |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-11-29