Product Description
SJD-B31 Dental Medical Equipment Automatic Low Noise Silence Mute Oil-Free Air Compressor
Feature:
* High quality Condor pressure switch
* Excellent regulator & air Filter
* Automatic overheat protector
* Gas tank volume: 32L
* 1 for 1 Chair
* Current: 2.4A
* Power consumption: 545W
* Nominal volume: 70L/min
* Color: White, Blue, Green
* Gross weight:32Kg
* Packing size: 43*44*68cm
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| Applicable Departments: | Dental |
|---|---|
| Certification: | CE |
| Type: | Oil-Free Air Compressor |
| Material: | Metal |
| Gas Tank Volume: | 32L |
| Technical: | 1 for 1 Chair |
| Samples: |
US$ 220/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-02-20
China Hot selling Low Noise Air Condition Compressor Refrigerator Freezer Parts Refrigeration Compressor with Hot selling
Product Description
Shipping
1.If the quantity of order is not very big,we could send them to you by express delivery,such as TNT,DHL,UPS or EMS etc.
2.If order is big,we will advise you use Air shipping or sea shipping through your nomiated forwarder agent .Our long -term cooperated agent also availabe.
Our products
Our advantages:
1. Low noise and low vibration
2. CHINAMFG compressors have a CHINAMFG cast iron body to provide a large heat dissipation area to improve the cooling effect of the compressor, and use light-weight Lu pistons to reduce friction and vibration, and have a cutting-edge electronic protective film to provide comprehensive motor protection.
Product Features
Excellent Low temperature performance ,high efficiency and energy saving (high volumetric efficiency):In medium and low temperature applications.the volumetric efficiency is more than 30% higher than that of traditional piston machines.
Smooth operation ,Low noise and vibration,reducing the impact on the environment.the scroll compressor has a novel and precise structure,and has the advantages of small size,low noise,light weight ,small vibration,low energy consumption,long life ,continuous and stable gas transmission, reliabel operation,and clean gas source,etc.
the unique design of the scroll compressor makes it on energy-saving compressor in the world today.the main operating part of the scroll compressor is the scroll.which is only dirty and has no wear,so it has a long life,and is known as a maintenance -free compressor.
Technical Datas
| Model | Power (HP) | Exhaust cpacity M3/h | Air condition(7.2/54.4C) | Weight( Kg) | Height (mm) | |
| Refrigeration | Input power (W) | |||||
| Capacity( W) | ||||||
| Single phase | ||||||
| ZR16K3-PFJ | 1.33 | 3.97 | 4571 | 1320 | 25.9 | 370.4 |
| ZR18K3-PFJ | 1.5 | 4.37 | 4400 | 1440 | 25.9 | 370.4 |
| ZR20K3-PFJ | 1.69 | 4.76 | 4890 | 1600 | 25.9 | 370.4 |
| ZR22K3-PFJ | 1.83 | 5.34 | 5330 | 1730 | 25.9 | 382.8 |
| ZR24K3-PFJ | 2 | 5.92 | 5920 | 1870 | 26.3 | 382.8 |
| ZR26K3-PFJ | 2.17 | 6.27 | 6330 | 2000 | 25.9 | 382.8 |
| ZR28K3-PFJ | 2.33 | 6.83 | 6910 | 2150 | 27.2 | 382.8 |
| ZR30K3-PFJ | 2.5 | 7.3 | 7380 | 2290 | 28.5 | 405.5 |
| ZR32K3-PFJ | 2.67 | 7.55 | 7760 | 2410 | 28.1 | 405.5 |
| ZR34K3-PFJ | 2.83 | 8.02 | 8200 | 2520 | 29.5 | 405.5 |
| ZR36K3-PFJ | 3 | 8.61 | 8790 | 2700 | 29.5 | 405.5 |
| ZR40K3-PFJ | 3.33 | 9.43 | 9670 | 2970 | 29.9 | 419.3 |
FAQ
1. Q: Are you a manufacturer?
A:A: Yes, we are manufacturer. Non-standard customization and OEM service are both welcomed and available.
2.Q: Can I get the warranty?
A: Yes, under the condition that the user apply the equipment correctly, we provide 1 year quality warranty.
3.Q: How to pay?
A: 30% of total amount to be paid before production, and the balance payment before shipment.
4.Q: How to ship?
A: We work with experienced shipping agent who could arrange your delivery on the cheapest and fastest way. Our closest port is HangZhou/ZheJiang .
5.Q: What about the delivery date?
A: 10-30 days, depends on the order.
6.Q: What about the maintenance?
A: All the products are tested before shipment, and maintenance is easy. We provide patient pre-sale service and considerate after-sale service.
7.Q: Do you have any Certificate?
A: Yes. we have ISO9001 certificate. If you need any other Certificate, we can help you to get it.
8.Q: Can I get guarantee of products?
A: Yes, every cold room is 10 years quality warrantee under customer correct using the products.
9.Q:How long is the lead time?
A:Usually for units we need 35 days to produce. If it is a special voltage of 60hz, the production time needs to be extended by 5-10 days. Panels and other things usually we need 7-20 days depends on amount.
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| After-sales Service: | Online Support |
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| Warranty: | 1 Year |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-01-31
China Good quality Low Noise 11kw 15kw 18.5kw Screw Air Compressor Energy Saving Screw Air Compressor Low Price CHINAMFG supplier
Product Description
China 30hp 22kw high pressure electric rotary screw air compressor for industrial
Product Description
Screw compressors are designed for those applications that require a high volume of compressed air and/or continuous usage.
They do not require to stop for the cooling process, allowing constant air production. Silent, efficient, and reliable, Jiayi’s screw
compressors grant you a more comfortable workspace, continuous usage, longer components’ lifecycle, more efficiency, and
cost savings.
Screw compressors operate based on 2 meshing helical screw rotating in inverse order, avoiding any contact with mechanical
parts.
VARIABLE SPEED SCREW COMPRESSORS
Variable speed screw compressors allow you to save up lots of power energy, compared to fixed speed ones. While traditional
compressors work at 1 speed (at 100%), variable speed screw compressors regulate the motor’s speed to adjust to the
production’s fluctuating air requirements. They are ideal for applications and production systems whose usage of compressed air
varies during the day, granting the right quantity of air needed and a saving the cost of electricity.
HIGH EFFICIENCY IN VARIABLE SPEED SCREW COMPRESSORS
The magnet permanent motor controll the energy consumption better than fixed speed compressors. This innovative technology
takes the energy savings to a new level, improving efficiency and performance. Jiayi’s innovative technology guarantees
remarkable savings on energy bills, creating return on the investment in 1-2 years.
| NO. | COMPARE | PERMANENT MAGNETIC FREQUENCY CONVERSION | INDUSTRIAL FREQUENCY | RESULT | CONCLUSION |
| 1 | Motor efficiency | 94%-96% | 87%-89% | 7% saving | The permanent magnetic inverter model save 32% more envergy than the normal industrial frequency type. |
| 2 | No-load electricity consumption | 45% of the full capacity | 45% of the full capacity | if we assume average no loading time 30%,the overall saving will be 13.5% | |
| 3 | Over pressure electricity consumption | no | average 1kg/cm,electricity consumption 7% | 7% saving | |
| 4 | Integrated shaft efficiency | 100% | belt 94%, coupling 97% | save on belt 6%, on coupling 3% | |
| 5 | Other advantage | constant pressure output | variable pressure | permanent magnetic ensure the production quality |
Product Parameters
| SJ series screw air compressor technical data | ||||
| Model | SJ10A | SJ15A | SJ20A | SJ25A |
| Air volume / Air pressure | 1.2m3/min 0.7Mpa |
1.65m3/min 0.7Mpa |
2.5m3/min 0.7Mpa |
3.2m3/min 0.70Mpa |
| Lubricating oil | 4L | 8L | 8L | 12L |
| Power | 7.5kw | 11kw | 15kw | 18.5kw |
| Type | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor |
| Size | 880*600*820mm | 1080*720*1000mm | 1080*720*1000mm | 1250*850*1080mm |
| Weight | 120kgs | 214kgs | 214kgs | 282kgs |
| Noise | 66dB(A) | 68dB(A) | 68dB(A) | 68dB(A) |
| Driving mode | Direct link | |||
| Output pipe | G3/4 | G3/4 | G3/4 | G 1 1/4 |
Feature
In the workshop, air consumption is high during the day time but comparatively low in the night. In the meantime, the air
consumption in busy season is much higher than that of in low season.
92% air compressors have got serious fluctuations during operation
70% air compressors have a load between 40% to 80% while working.
Thus, there is much energy to save if we use a variable frequency compressor in stead.
1. Permanent magnet frequency conversion motor that makes the machine meets the National Level 1 energy efiiciency standard.
2. The new patent design of screw type machine equipped with 8 sets of S K F import bearing.
3. Big name brand frenquency converter / inverter, top vector frequency conversion control system.
4. Double frenquency conversion desigh makes frequency changing possible for for both motor and the fan.
5. PID air volume regulation technology for saving overall air consumption.
6. 40-200hz wide frequency option in order to meet different working conditions.
7. Stable air pressure, fluctuation within 0.1bar.
8. 0 load start, less effect on power grid.
9. A better design to seperate the low temperature and high temperature unit, so the electrical componentes have longer life span.
10. Best human manchine interface with more date and detailed function.
Smart Control Panel
The digital control panel can control versatile situation with clear display, which makes the air compressor easy to control and easy
to maintain.
High Efficient Built-in Cooler
The cooler is designed for high temperature environment, it helps to keep air compressor running in an appropriate temperature.
Detailed Photos
Factory details
Packaging & Shipping
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| After-sales Service: | One Year Warranty |
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| Warranty: | 12 Month Warranty |
| Lubrication Style: | Oil-free |
| Cooling System: | High Efficiency |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 790/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-12-27
China Custom 2021 New Design 185kw 10bar Low Noise Two Stage Oil Injected Screw Air Compressor for Spray Paint manufacturer
Product Description
2571 New Design 185kw 10bar Low Noise Two Stage Oil Injected Screw Air Compressor for Spray Paint
| Model | WZS-270PM-2S |
| Power | 380VAC/3ph/0~200Hz |
| Motor power | 200kw |
| Dimension | 3200*1750*2350mm |
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault.
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-12-13
China Hot selling Industrial Low Noise 22kw 30HP Direct Drive Variable Speed Rotary Screw Type Air Compressor with Good quality
Product Description
| Screw Air Compressor A Series | |||||||||||
| Model | 10A | 15A | 20A | 30A | 50A | 75A | |||||
| Power(KW) | 7.5 | 11 | 15 | 22 | 37 | 55 | |||||
| Pressure(MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |||||
| Air volume(m3/min) | 0.9 | 1.7 | 2.1 | 3.4 | 6.1 | 9.1 | |||||
| Ambient temperature(ºC) | -5~+45ºC | ||||||||||
| Cooling way | air cooling | ||||||||||
| Discharge temperature(ºC) | ambient temperature <+15ºC | ||||||||||
| Lubrication oil(L) | 6 | 10 | 10 | 18 | 25 | 50 | |||||
| Noise(dBA) | 66±2 | 68±2 | 72±2 | 75±2 | |||||||
| Electricity(V/ph/Hz) | 380/3/50 | ||||||||||
| Starting method | Y-△Starter | ||||||||||
| Dimension(mm) L | 850 | 1100 | 1100 | 1280 | 1500 | 1900 | |||||
| W | 700 | 750 | 750 | 810 | 1000 | 1250 | |||||
| H | 1000 | 1070 | 1070 | 1240 | 1330 | 1470 | |||||
| Net Weight(kg) | 200 | 350 | 380 | 450 | 750 | 1250 | |||||
| Outlet pipe dia(inch) | G1/2″ | G3/4″ | G3/4″ | G1″ | G1-1/2″ | G2″ | |||||
Advantages of Screw Compressors
Screw compressors have a number of advantages over other compressor designs. For example, reciprocating or piston compressors use an up and down/motion to create pressure. However, when a piston is going through a down stroke movement, this expends energy without adding to the compressed air flow. Screw compressors use a shaft rotation, which means that all movement contributes to the compression of air. This is more efficient, producing pressure at a reduced cost.
Other advantages include:
- Noise Levels: Due to the smooth movement of the rotating shaft, screw compressors produce much less noise. BOGE’s patented whisper quiet technology reduces this noise further. In fact, some of our models produce as little as 69db.
- No Pulsation: With a smooth rotating motion, a CHINAMFG produces a continual flow of air with no pulsing. Compressed air often pulses when created via piston compression.
- Continuous Operation: Screw compressors are ideal for situations that require continuous operation rather than intermittent use.
- Control Output: Because of the smooth flow rate, screw compressors offer simple and fluid control of air volume, making it 1 of the most precise designs in air compressor history.
- Low Vibration: The rotational nature of the screw means that vibrations are minimal, making it an excellent solution for sensitive environments where vibrations can interfere with equipment.
- No Abrasion: Unlike piston compressors, screw compressors have little wear and tear because of the continual, smooth rotation of the central screw shaft. This results in few repairs and even fewer replacements being needed.
| After-sales Service: | Online and Others |
|---|---|
| Warranty: | 12 Months |
| Model: | 30A |
| Power: | 22kw |
| Pressure: | 0.8MPa |
| Air Volume: | 3.4m³/Min |
| Customization: |
Available
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-12-04
China manufacturer CHINAMFG 118kw 140kw 162kw 191kw Best Selling 8bar 10bar 13bar 14.5bar 16bar 20bar Portable Low Noise Drilling Machine Air Compressor Outdoor Work Engineering air compressor lowes
Product Description
Product Description
product introduction
Model:OPM-162-15(Single)
Exhaust pressure:15bar(218psi)
Volumetric flow:16m3/min(560cfm)
Color:Blue
Specification:3360*1690*2200mm
Weight:3500kg
Compression level:Single stage
System language:Can be customized
Detailed Photos
High reliability
High reliability, few parts and nowearing parts, so it runs reliably andhas a long service life. Generally, thedesign life of the main screw machiHangZhouad is 15-20 years.
High reliability: fewer parts,no wearing parts,longer life,the interval between overhauls canreach 40,000 to 80,000 hours.
Convenient operation and maintenance: high degree of automation, unattended operationcan be realized.
Strong adaptability: the volume flow is almost not affected by the exhaust pressure.maintain high efficiency in a wide range of speed.
Product Parameters
| Diesel Mobile Compressor Parameters Table | |||||
| Model | OPM-37-8(F) | OPM-37-8 | OPM-55-8(F) | OPM-55-10(F) | |
| Model style | Fixed Stype(No wheel) | Two wheels | Fixed Stype(No wheel) | Fixed Stype(No wheel) | |
| Screw air compressor | Compression level | Single stage | Single stage | Single stage | Single stage |
| Exhaust pressure | 8bar (116psi) | 8bar (116psi) | 8bar (116psi) | 10bar (145psi) | |
| Volumetric flow | 4.5m3/min (157cfm) | 4.5m3/min (157cfm) | 6m3/min (210cfm) | 5m3/min (175cfm) | |
| Maximum towing speed (km/h) | 20 | 20 | 20 | 20 | |
| Main engine lubricating oil (L) | 20 | 20 | 20 | 20 | |
| Air supply valve size / quantity | G1″*2 | G1″*2 | G1″ *2 | G1″ *2 | |
| Maximum recommended working altitude | 2000 | 2000 | 2000 | 2000 | |
| Diesel engines | Rated power (kw) / speed (r / min). | 37/1600 | 37/1600 | 55/2000 | 55/2000 |
| brand name | XICHAI | XICHAI | XICHAI | XICHAI | |
| Number of cylinders | 4 | 4 | 4 | 4 | |
| Air inlet method | Inhale naturally | Inhale naturally | Turbocharging & inter-air cooling | Turbocharging & inter-air cooling | |
| Displacement (L) | 2.54 | 2.54 | 2.54 | 2.54 | |
| Engine lubricating oil quantity (L) | 7 | 7 | 7 | 7 | |
| Fuel tank capacity (L) | 100 | 100 | 100 | 100 | |
| Number of batteries | 1 | 1 | 2 | 2 | |
| Machine parameters | Long (mm) | 1800 | 2600 | 1800 | 1800 |
| Width (mm) | 1150 | 1700 | 1150 | 1150 | |
| High (mm) | 1000 | 1400 | 1400 | 1400 | |
| Weight (kg) | 800 | 950 | 900 | 900 | |
| Wheel size * quantity | / | 175/65R14C*2 | / | / | |
| Noise level (sound level) db | 80 ± 3 | 80 ± 3 | 90 ± 3 | 90 ± 3 | |
| Exhaust emission standards | Non-road country three | Non-road country three | Non-road country three | Non-road country three | |
Certifications
OPPAIR’s quality meets EU standards and has CE quality inspection certificate.
The testing agency is a recognized certification agency in Italy. After certification at our factory site, strict machine testing and CE certificate are issued. Authority, more trustworthy.
The following picture is the certification certificate issued by SGS company after the on-site certification of our company. Field Certification CHINAMFG is a trusted manufacturer.
Packaging & Shipping
Our company cleans the inside and outside of the product before delivery, and then covers it with multi-layer industrial stretch film, bubble film, anti-collision column, and finally loads it with wooden pallets or wooden boxes.
Company Profile
ZheJiang CHINAMFG Machinery Manufacturing Co.,Ld base in HangZhou ZheJiang , anAAA-level enterprise with high-quality service and integrity in China.
OPPAIR as 1 of the world’s largest air compressor system suppliers, currently developing the following products: Fixed-speed Air Compressors, Permanent Magnet VariableFrequency Air Compressors, Permanent Magnet Variable Frequency Two-stage Air Compressors, 4-IN-1 Air Compressors (lntegrated Air Compressor for Laser Cutting Machine)Supercharger, CHINAMFG Air Dryer, Adsorption Dryer, Air Storage Tank and related accessories.
FAQ
Q1: Why do customers choose us?
A: ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. has a history of 16 years. We specialize in the production of screw air compressors. We warmly welcome your small trial orders for quality or market testing, and we offer special services.
Q2: Are you a manufacturer or a trading company?
A: We are a professional manufacturer with a large modern factory in HangZhou, China. OEM and ODM services can be accepted.
Q3: What is your delivery time?
A: 380V 50HZ We can ship within 10 days. It takes 20 days for other voltages, if you need to rush, please contact our sales staff in advance.
Q4: How long is the warranty period of your air compressor?
A: One year for the whole machine and 2 years for the screw host, excluding consumables.
Q5: How long can your air compressor last?
A: More than 10 years under normal use.
Q6: What are the payment terms?
A: T/T, L/C, Western Union, Credit Card, etc. We can also accept USD, RMB, EUR and other currencies.
Q7: Will you provide some spare parts for the machine?
A: Yes, of course.
Q8: Can you accept OEM orders?
A: Yes, with a professional design team, OEM orders are very welcome.
Q9: What kind of trade terms can you accept?
A: Available trade terms: FOB, CIF, EXW, etc.
Q10: How about the product packaging?
A: We strictly pack our products in standard airworthy boxes.
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Samples: |
US$ 16923/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-11-10
China OEM 30% Energy Saving Low Noise Industrial VSD Single Rotary Screw Type Air Compressors Price Oil Free Direct Driven Air Compressor 7.5kw 15kw 22kw 37kw 55kw 75kw with Great quality
Product Description
Product Description
The filter system is newly designed for the bipolar compression system, and the reasonable system design is equipped with the top 3 filters to ensure long-term stable operation of the equipment.
Air filter: front cyclone separation plus bipolar air filter with top filter material.
Oil separation core: large filter area plus high-strength metal mesh cover.
Oil Filter: the most extensive filter medium, with low system pressure drop and strong, anti-corrosion shell.
Main Engine Feature
Main Engine
The main engine adopts the design concept of large rotor and low speed, and the spindle speed is 1480. Low noise and vibration.
Two-stage main engine are more energy efficient than single-stage main engine. Under the same working conditions of exhaust volume and exhaust pressure, the energy consumption of the two-stage main engine is reduced by about 15% compared with that of the single-stage main engine. Under the same power consumption and exhaust pressure, the air volume of the two-stage main engine is about 15% larger than that of the single-stage main engine.
Power system:
High-efficiency fully enclosed air-cooled three-phase asynchronous motor, protection grade IP55, insulation grade F, in line with European EFF2 standard. Large starting torque, low noise, more reasonable structure, high efficiency (97%), energy saving, low vibration, reliable performance. Easy installation and maintenance. The front and rear bearings of the motor are the imported SKF bearings, and both are equipped with grease filling ports.
Cooling system:
The design of the super-large cooler makes the heat exchange efficiency higher, the resistance loss is smaller, and the temperature controls and cools fan’s start and stop, which achieves the operation of the constant temperature, so as to achieve the effect of stable operation and energy saving, and make the whole machine especially suitable for areas with large temperature difference and various different Ambient temperature.
Two super-large cooling fans independently control the start and stop of each fan according to the exhaust temperature of the system, which perfectly fits the operation of the air compressor and saves electricity.
Filtration system:
A new filter system is designed for two-stage compression system. The reasonable system design is equipped with the top 3 filter system to ensure the long-term stable operation of the equipment.
Pipeline connection:
Metal hoses are used in oil roads and gas lines. Beautiful and reliable.
Electrical system:
Select the world’s top Schneider Electric components. Reliable work, high protection level, and strong thermal stability.
Specification
| Mode | R90‖-20/8 | R110‖-24/8 | R132‖-28/8 | |
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Machine Set |
Exhaust volume (m3/min) | 20 | 24 | 28 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 90 | 110 | 132 | |
| Motor speed(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply(V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN80 | DN80 | DN80 | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 2682 | 2682 | 3165 | |
| Width(mm) | 1680 | 1680 | 1680 | |
| Height(mm) | 1925 | 1925 | 1945 | |
| Machine weight(kg) | 3350 | 3750 | 3900 | |
| Mode | R160‖-34/8 | R185‖-40/8 | R200‖-43/8 | |
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Machine Set |
Exhaust volume (m3/min) | 34 | 40 | 43 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 160 | 185 | 200 | |
| Motor speed(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply(V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN80 | DN100 | DN100 | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 3165 | 3500 | 3500 | |
| Width(mm) | 1680 | 1860 | 1860 | |
| Height(mm) | 1945 | 2100 | 2100 | |
| Machine weight(kg) | 4200 | 4500 | 4500 | |
| Mode | R220‖-47/8 | R250‖-54/8 | R280‖-60/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 47 | 54 | 60 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | two-stage compression | two-stage compression | two-stage compression | |
| Motor power(kw) | 220 | 250 | 280 | |
| Motor power(rpm) | 1485 | 1485 | 1485 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Power supply (V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | Y-△ | Y-△ | Y-△ | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | DN100 | DN125 | DN125 | |
| Cooling method | air cooling | Water cooling | Water cooling | |
| Length(mm) | 3500 | 4240 | 4240 | |
| Width(mm) | 1860 | 2000 | 2000 | |
| Height(mm) | 2100 | 2100 | 2100 | |
| Machine weight(kg) | 4600 | 6500 | 6700 | |
| Mode | R315‖-67.5/8 | |
|
Machine Set |
Exhaust volume (m3/min) | 67.5 |
| Exhaust pressure (MPa) | 0.8 | |
| Compression level | two-stage compression | |
| Motor power(kw) | 315 | |
| Motor speed(rpm) | 1485 | |
| Energy efficiency rating | Grade I | |
| Power supply (V/P/Hz) | 380/3/50 | |
| Start method | Y-△ | |
| Transmission mode | direct connection | |
| Connection size | DN125 | |
| Cooling method | water cooling | |
| Length(mm) | 4240 | |
| Width(mm) | 2000 | |
| Height(mm) | 2100 | |
| Machine weight(kg) | 7200 | |
Specification
| Mode | G7EZ | GV7M | GV15M | GV22M | GV37M | |
|
Machine Set |
Exhaust volume(m³/min) | 1 | 1 | 2.0 | 3.4 | 6.1 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |
| Compression level | single stage | single stage | single stage | single stage | single stage | |
| Motor power(kW) | 7.5 | 7.5 | 15 | 22 | 37 | |
| Motor speed rmp) | 2900 | 3600 | 3000 | 3000 | 3000 | |
| Energy efficiency rating | Grade III | Grade III | Grade III | Grade III | Grade III | |
| Power supply (V/P/Hz) | 380/3/50 | 380/3/50 | 380/3/50 | 380/3/50 | 380/3/50 | |
| Start method | △ | frequency conversion | frequency conversion | frequency conversion | frequency conversion | |
| Transmission mode | direct connection | direct connection | direct connection | direct connection | direct connection | |
| Outlet size | G3/4″ | G1/2″ | G1″ | G1″ | G1 1/2″ | |
| Cooling method | air cooling | air cooling | air cooling | air cooling | air cooling | |
| Length ×Width x Height (mm) | 710×580× 810 |
710×580× 810 |
1170×690× 940 |
1050×880×1260 | 1200×1000×1430 | |
| Machine weight (kg) | 220 | 220 | 350 | 450 | 550 | |
| After-sales Service: | Online |
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| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-11-08
China OEM Low Noise 22kw 30HP 220V 60Hz Rotary Screw Air Compressor Good Price Direct Driven Air CHINAMFG portable air compressor
Product Description
Product Description
Product Name:Direct Driven Energy Saving PM VSD Screw Air Compressor
Power: 37KW 50HP
Pressure: 8bar
Air Flow: 6.2m3/min
Motor: Permanent Magent IP54 motor
Air End: CHINAMFG Brand
Noise: 70±2dBA
Size: 1250*1000*1340mm
Weight: 700kg
Detailed Photos
Product Parameters
| Model | Pressure | Air Flow | Power | Noise | Air Outlet Size | Weight | Dimensions |
| GTA-5.5PM | 8bar/116psi | 0.6m3/min | 4kw/5.5hp | 63 | G 3/4 | 110 | 900*600*850 |
| GTA-7.5PM | 8bar/116psi | 0.85m3/min | 5.5kw/7.5hp | 68 | G 3/4 | 120 | 900*600*850 |
| GTA-10PM | 8bar/116psi | 1.1m3/min | 7.5kw/10hp | 68 | G 3/4 | 120 | 900*600*850 |
| GTA-15PM | 8bar/116psi | 1.8m3/min | 11kw/15hp | 70 | G 1 | 200 | 1000*700*1000 |
| GTA-20PM | 8bar/116psi | 2.3m3/min | 15kw/20hp | 70 | G 1 | 200 | 1000*700*1000 |
| GTA-25PM | 8bar/116psi | 2.9m3/min | 18.5kw/25hp | 72 | G 1 | 300 | 1300*790*1150 |
| GTA-30PM | 8bar/116psi | 3.3m3/min | 22kw/30hp | 72 | G 1 | 300 | 1300*790*1150 |
| GTA-40PM | 8bar/116psi | 4.7m3/min | 30kw/40hp | 72 | G 1 1/2 | 320 | 1300*790*1150 |
| GTA-50PM | 8bar/116psi | 6.2m3/min | 37kw/50hp | 72 | G 1 1/2 | 460 | 1400*950*1310 |
| GTA-60PM | 8bar/116psi | 6.5m3/min | 45kw/60hp | 72 | G1 1/2 | 600 | 1400*950*1310 |
Company Profile
FAQ
Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.
Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.
Q4: Can you use our brand?
A4: Yes, OEM is available.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: How Many Staff Are There In your Factory?
A6: About 100.
Q7: What’s your factory’s production capacity?
A7: About 2000 units per month.
| After-sales Service: | Spare Parts |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-11-06
China supplier Low Noise 110V 220V 380V Belt Drive 7.5kw Air Compressor Screw Type Air Compressor 10HP with Dryer portable air compressor
Product Description
Low Noise 110V 220V 380V Belt Drive 7.5KW Air Compressor Screw Type Air Compressor 10HP With Dryer
Promises Every Machine Will Run Well More Than 15 Years
Product Description
Saving energy is making money
Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,
The same intake valve designed by CHINAMFG Rand,
high Efficient IP54 rated motor,
And quoted the high-efficiency inverter fromDenmark.
The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.
Basic introduction of air compressor
| Model : | vsd15hp 11kw rotary screw air compressor for fiber laser cutting |
| Type: | Energy Saving Air Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | 7~12.5 bar |
| Installed Motor Power: | 11kw /15HP |
| / 10HPCapacity: | 1.5-0.8m3/min |
| Color: | Blue or gery |
| Driven Method: | Direct drive |
| Air End: | Original Ally-win Air End from Germany |
| Trademark: | Hengchaowin |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, UL, ASME, GHOST |
| Origin: | ZheJiang , China |
| application: | Casting , Metal , Plastic , Rubber |
Detailed Photos
Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: Top quality ,IP54 or IP55
Inverter: Danish brand inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram
1.permanent magnet motor.
Exceed IE3 standards
IP54 or IP55 protecting grad
Variable speed drive
2.Germany technology air end
R&D in Germany GU or CHINAMFG brand air end
designed for 10 years +of reliable operation
3.Inlet valve
same desige as CHINAMFG Rand
No blow-off losses/large suction are
Full aluminum design,maintenance-free
4.oil gas tank & built in separation system.
Oversized air end oil tank with sight glass
The high efficiency oil seperator ensures that the oil carry over in less than 3ppm.
System pressure loss,less than 0.02mpa.
5.Polt touch controller
HD color touch LCD screen
Operation record/chart display
Weekly timer/service history and plHangZhou
Real-time operation/maintenance/alarm information
6.Innovative vectorial inverter
CE,UL,CUL,ROSH certification
Independent cooling air duct design
Robust enclosure for trouble-free operation in the harshest conditions.
Product Parameters
| Model Modelo |
HW-7T | HW-11T | HW-15T | HW-22T | HWV-30A | HWV-37A | ||||||||||||||||||
| air flow flujo de aire |
Lliter/min | 1 | 0.9 | 0.8 | 1.5 | 1.3 | 1.1 | 0.8 | 2.4 | 2.1 | 1.5 | 1 | 3.5 | 3.1 | 2.7 | 1.7 | 4.3 | 3.6 | 2.4 | 2.9 | 5.8 | 5.2 | 2.8 | 3.2 |
| 35 | 31 | 28 | 52 | 46 | 39 | 28 | 74 | 74 | 52 | 35 | 124 | 109 | 95 | 35 | 151 | 127 | 74 | 102 | 205 | 183 | 98 | 112 | ||
| working pressure presión laboral |
bar(kg) | 8 | 10 | 12.5 | 8 | 10 | 12.5 | 15 | 8 | 10 | 12.5 | 15 | 8 | 10 | 12.5 | 15 | 10 | 12.5 | 15 | 20 | 10 | 12.5 | 15 | 20 |
| psi | 116 | 145 | 174 | 116 | 145 | 174 | 217 | 116 | 145 | 174 | 217 | 116 | 145 | 174 | 217 | 145 | 174 | 217 | 290 | 145 | 174 | 217 | 290 | |
| power poder |
KW / HP | 7.5kw/ 10hp |
11kw/ 15hp |
15kw/ 20hp |
22kw/ 30hp |
30kw/ 40hp |
37kw/ 50hp |
|||||||||||||||||
| noise | db(A) | 62±2 | 66±2 | 66±2 | 68±2 | 68±2 | 72±2 | |||||||||||||||||
| Caliber | inch | RP 1/2 | RP 1/2 | RP 1/2 | RP 1/2 | RP 1 | RP1 1/2 | |||||||||||||||||
| Voltage/Frequency | AC 380v/415v/220v/480v or 50hz/60hz accpet Customized voltage | |||||||||||||||||||||||
| Starting mode Modo de inicio |
variable frequency start inicio de frecuencia variable |
|||||||||||||||||||||||
| air dryer secador |
m³/min | 1.5 | 1.5 | 2.5 | 3.8 | / | / | |||||||||||||||||
| line filter filtro de línea |
m³/min | 1.5 | 1.5 | 2.5 | 3.8 | / | / | |||||||||||||||||
| air tank tanque de aire |
liter | 300 | 400 | 400 | 600 | / | / | |||||||||||||||||
| Shape dimension (mm) |
L | 1700 | 1180 | 1180 | 1600 | 1300 | 1450 | |||||||||||||||||
| W | 800 | 800 | 800 | 110 | 910 | 910 | ||||||||||||||||||
| H | 1689 | 1210 | 1210 | 1290 | 1290 | 1290 | ||||||||||||||||||
| Weight | KG | 500 | 600 | 650 | 700 | 520 | 720 | |||||||||||||||||
Hot products
1. direct drive rotary screw air compressor
2. energy saving VSD air compressor
3. air compressor with air tank and air dryer
4. 2 stage VSD screw air compressor
Company Profile
Why Choose Us
HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.
After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.
Brief introduction of factory:
1. We have been engaged in R D department, production and sales of air compressors for 30 years;
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Customer feedback
Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.
Packaging & Shipping
The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.
FAQ
Q1: How long could your air compressor be used?
O: Generally, more than 10 years
Q2: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information
Q3: How about your customer service?
O: 24 hours on-line service available
Q4: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
|
|
|---|
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-19