Product Description

Product Parameters

   

Product Name	Oil Free Gas Compressor
Power Range	<55KW
Model No.	GWX- 3/5/10/20/40/60/80/CUSTOMIZED
Cooling Method	Air-cooled Or Water-cooled
Speed Range	300-600r/min
Compression Stages	Level 3-4
Exhaust Pressure Range	≤25.0Mpa
Inspiratory Pressure Range	0-0.6Mpa

 

Scope of supply (Note: Final design shall prevail)

The compressor includes oxygen pressure gauge (with certificate), oil pressure gauge (with certificate), safety valve (with certificate), electrical instrument control cabinet (with information), cooling pipeline and flywheel, etc.

Complete sets of spare parts and random tools.

Complete set of anchor screws (including motor anchor screws)

The complete set of electrical equipment supplied with the compressor includes the electric control box of the electric motor and the oxygen compressor, the electric pulley of the electric motor, the V-belt, the safety cover, the bottom rail of the electric motor, etc.

Technical documents and relevant drawings and packing list.

User-supplied materials include

Power, control cables and wires used for oxygen compressor installation, pressure gauge connection φ6×1 copper pipe

Water pipes, pipe fittings, shut-off valves for drainage systems

Connected to the first-stage intake pipe and the last-stage terminal discharge pipe, as well as the valves of the intake and exhaust pipes connected to the oxygen compressor

Gas Cylinder Filling Station

The gas plant consists of screw type air compressor, gas booster, air buffer tank, refrigerated dryer, filtration equipment, gas buffer tank, gas generation equipment, gas regulator, filling manifold,etc.

Step 1: Connecting A&B from the flange of the air compressor to the flange of the refrigerated dryer,using this black DN50 high pressure tube for connection.

Step 2: Connecting C&D from the gas generation machine to the gas compressor booster, using this black DN50 high pressure tube for connection.

Step 3: Connecting F from the gas booster to the filling manifold, using this black DN50 high pressure tube for connection.

Step 4: The filling manifold connect to gas cylinders.

The following points should be noted during installation:

1. The connection between each equipment needs to be sealed!
2. Gaskets and screws need to be tightened!
3. Do not have air leakage phenomenon!

1. Full Experience: 20+ Years Manufacturing and Exporting Experience in ASU Field.

2. Production Capability: 100+ PSA Oxygen Plant Be Sold Per Month.
3. Workshop Area: Our Factory Located in Xihu (West Lake) Dis. District, HangZhou, China, With 14000+ Square Meters, With 6 Production Lines,
With 60 Labors, With 3 Quality Inspectors, With 5 Excellent Engineers.
4. Sales HQ Area: Our International trade depart With 25 Professional salesmen; With 1500+ Square CHINAMFG Area;
5. After-sales Service: Online Technology Support & Video Meeting Support & Dispatch Engineer Support
6. Warranty: 1 Year Guaranty Period, 1 Year Spare Parts With Factory Cost
8. Our Advantage: Nice Quality! Nice Price! Nice Service!

Q1: Are you a trading company or manufacturer?

A: Firstly. we are a manufacturer, we have our own factory and engineers. 
Secondly, we have our own international trade teams to provide services for you.
Thirdly, we provide the lifetime technology support and the best after-sale service.
 

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
B. 30% T/T in advance and Irrevocable L/C at Sight.
C. Accept negotiation.

Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased.
3Nm3/h-20Nm3/h Booster compressor whose delivery time is 15-20 days.
20Nm3/h-60Nm3/h Booster compressor whose delivery time is 25-30days.
Over 60Nm3/h and customized capacity whose delivery time following the design. 
 

Q4: What is your product quality assurance policy?
A: We offer a warranty period of 1 year, free lifetime technology support.
B. Supporting third-part to have a inspection, also provide SGS, TUV certificated.
C. Accept negotiation.
 

Q5: Do you offer OEM/ODM service?

A: Yes.
 

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

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How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

• Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
• Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

• Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
• Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

• Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
• Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

• Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
• Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

• Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
• Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

• Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
• Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

editor by lmc 2025-02-24